Successes
Turn Around
- Reduced annual expenditures by $2.7 million in four weeks and another $400K in an additional three weeks.
- During a two year period;
- Increased Gross Margin from 57% to 69%
- Reduced G&A from 22% to 17%
- Reduced S&M from 27% to 19%
- Halved long-term debt
- Rebuilt New Orleansmanufacturing business in the wake of Hurricane Katrina
Supply Chain
- Cut inventory by $10 million
- Reduced inventory by $4.6 million
- Cut inventory by $3 million (75%)
- 42% reduction of Excess and Obsolete Inventory in 7 weeks
- Eliminated $400K+ in material costs
- 40% reduction in the order to ship process
- Increased customer service level from 78% to a record 99%
- Reduce Quote to Cash processing cycle time by 47%
- Developed KPI’s and bonus structure to align various departments goals and daily operations
Financial
- Reduced collection cycle by 43%
- Reduced closing cycle from 30 days to 3 business days
- 30% centralization cost reduction
- 41% reduction of headcount/expenses
- Implemented weekly cash forecasting, management and performance measurements systems
- Reduced rework by 100% and greatly enhanced quality
LEAN
- Increased profits by over 200% in the same time frame.
- Increased sales by 30% in 12 months with only 10% increase in overhead
- Increased production output by 300% with a significant reduction in overhead
- Virtual elimination of rework and achieved 100% on time delivery
- Increased profits by over 500%
- Increased production by 200% with no increase in overhead
- Decreased delivery lead-times by 100%
- Reduced losses paving the way for improved bank financing